Alternatives to hard chrome plating for sustainable surface enhancement:
Today, chrome plating includes exposing parts to chromium baths finished of chromium trioxide and sulfuric acid. Concentrated acids and hexavalent chromium are hazardous substances that must be strictly regulated to protect people and the environment. These regulations mandate strict safety procedures for manufacturers, and in many countries, if an enterprise is expanding, strict permitting guidelines must be followed. The cost of production must be reduced, worker safety must be improved, and environmental impact must be minimized. Coatings produced by physical vapor deposition can be useful here. By its very nature, the PVD coating method may provide a simple, dependable coating solution that is appealing, resilient, and secure. Another hard chrome plating alternative that can be created by adding additional elements, such as nitrogen, is chromium nitride, which greatly improves performance in high-wear applications. Let’s see about them in detail:
What is the chromium PVD coating’s mechanism?
Even while individuals who are accustomed to the plating process may not be familiar with the effort needed to operate PVD coating equipment, it is not a challenging operation:
- Prepare your pieces before coating.
- Run a cleaning procedure on the parts to remove any oils or debris.
- Dry the components to get rid of any liquid.
- Organize the parts on racks.
- Racks should fill the space.
- Select the special chromium surface coating recipe from the touch screen.
- Close the room door and press the start button.
- When the completion process is complete, get word.
- Send parts for disassembly, examination, and final assembly or finished products.
- Additional functional, durable, and attractive coatings are visible when the door is opened.
In addition to making a more environmentally friendly decision, installing a PVD coating system increases your ability to deposit a variety of attractive and valuable finishes that may be applied to various parts and products. The PVD, PE-CVD, and DLC hard chrome alternative coating systems allow you to use the same equipment for many coating types.
Ways to selectively plate for some applications:
There are other alternatives to hard chrome plating, but they are less popular. As a result, the sector is forced to adopt innovative ideas. It is better to find solutions that work for specific applications rather than trying to find a direct and all-encompassing replacement for all applications.
A product might require chromium plating for its wear properties but not for its hardness or corrosion resistance. Since hard chrome replacement often has a advanced coefficient of friction than nickel-tungsten, it is less suitable for particular mechanisms. It is now appropriate to think of many for specific instead of one for all.
With the wide range of coating materials and application procedures offered by Endurance Wear Solutions, you can acquire platings that perform as well as or better than those that contain hexavalent chromium and cadmium without the associated environmental restrictions and worker dangers. Endurance Wear Solutions strives to provide the best value for its customers. So these are the above-explained details about the alternatives to hard chrome plating for sustainable surface enhancement.