Enhancing durability and performance by unveiling the power of tungsten coating

Raju Kumar
3 min readJul 27, 2023

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Many industries frequently use tungsten carbide as a coating material. It is employed along with its distinctive qualities, which include resistance to erosion, corrosion, and abrasion. Tungsten carbide is an exceedingly hard ceramic substance that comes in the form of fine, grey powder. Due to its great hardness, this material has excellent wear, abrasion, and scratch resistance. Corrosion, erosion, and fatigue are surface-based threats from which it protects the surface. WC is particularly stable due to its ceramic composition and higher melting point. The tungsten coating had high thermal conductivity and a columnar structure. Let’s discuss the enhancing durability and performance by unveiling the power of tungsten coating:

What are HVOF Tungsten Carbide Coatings?

A chemical carbide with equal tungsten and carbon atoms is coating tungsten carbide. Its strength is almost two times that of steel, and its density is roughly halfway between lead and gold. HVOF cemented tungsten carbide coating adheres to a surface as soon as it is applied, producing a strong connection and exceptional wear resistance.

Tungsten carbide material properties, structures, and applications

An alloy of tungsten and carbon atoms called as a tungsten carbide coating. Due to its similar hardness to corundum, tungsten carbide may only be polished and completed using abrasives with a higher level of hardness, such as diamond powder, wheels, compounds, and cubic boron nitride. To use in industrial machinery, cutting tools, abrasives, armor-piercing rounds, and other tools and instruments, tungsten carbide can be pressed and shaped into shapes from its basic state as a fine gray powder.

HVOF tungsten carbide coatings grain size and volume fraction management

The grain size and volume fraction of the tungsten carbide particles employed in the HVOF thermal spray process determines the coated carbide qualities, such as hardness, wear resistance, surface polish, and strength. Therefore, by adjusting the grain size of the tungsten carbide particles and their volume relative to cobalt and other binders, HVOF tungsten carbide coatings can be modified to offer the particular qualities required for an application.

What is Tungsten Carbide Used for?

Tungsten carbide has many possible uses, including thermal spray carbide coatings. On brake discs for sports automobiles, these carbide coatings are standard. In this instance, the layer lessens brake dust while enhancing performance and service intervals. Making machining tools is one of tungsten carbide’s most effectively use. These tools benefit from the material’s heat and abrasion resistance. They are frequently employed in high-precision or volume production processes where steel would degrade too quickly.

It is also typical for explosives intended to penetrate armor to use tungsten carbide plating or derivatives of it, such as tungsten carbide cobalt composite. Both foundation drilling and mining both use tungsten carbide’s strength. It is frequently used in sports as a material for the tips of hiking and ski poles. Both medical instruments and jewelry are commonly made with metal. In the latter application, it performs better than stainless steel, although it is more expensive and demands more sensitive treatment.

Those mentioned above are about enhancing durability and performance by unveiling the power of tungsten coating. To get the tungsten carbide coating in India, it is the best option to choose Endurance Wear Solutions because they offer high-quality work with a guarantee.

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Raju Kumar
Raju Kumar

Written by Raju Kumar

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I am a Skilled blog content writer (9+ years) with industry knowledge (cloud training, etc.). I craft engaging content to help businesses and readers.

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